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    Core Filling Snack Food Machine

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    Quick detail:

    1,Capacity:100kg/h-1ton/h

    2,Certification:CE,SGS,ISO ect.

    3,After-sales service:Engineer on-site service

    4,Warranty:1 year

    5,Brand:  motor Siemens, inverter Delta

    • Core filling snack food machine description: 

      This processing line is a typical type extruded food machine studied and developed by ourselves on the basis of learning from advanced technology in the world so that both its technical performance and products quality reach to the most advanced level in the world. This line can finish mixing, extruding, shaping, core-filling, cutting, baking and flavoring in one-pass operation automatically.

      This line features lots of types, flexible collocation, extensive applied raw materials, various snacks and easy operation. By changing the moulds and process technology, this line can produce core-filled snacks, like chocolate filled bar, cream filled pillow, and other puff snacks etc.


      Core filling snack food production line

      Production  video:

      Final Product:

       

      Raw Materials:

      corn, rice, wheat, oat, barley etc as ingredients. Cream, chocolate, fruit paste, date paste, jelly, etc. as filling.

       

      Features of core filling snack food machine line:

      1) Simple structure in linear type ,easy in installation, maintation, cover small area.(The minimum area is about 50 square meters, please contact our sales staff for details.) 

      2) Adopting advanced world famous brand components in electric parts and operation parts(Siemens, NTU, Schneider, etc.). Can meet the customization needs of different types of customers.

      3) Accept various raw materials,( Increase the crispiness of the product,)

      4) Running in a high automatization and intellectualization,no pollution. Conducive to improving work efficiency.

      5) Higher configuration(PLC control is easy to operate, combined screw is easy to replace and adjustment)- and lower configuration, for various demands 

      6) Feeding,main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.
      7) Screw is made of alloy steel with long life.Segmental assembled screws are applied to more kinds of materials and products(artificial rice,pasta,ect.) The company upgrades the quality of the machine screw, which increases the screw life, which is as long as 3 years to 5 years, and reduces the replacement cost of production enterprises.
      8) Automatic lubrication system can lower down power consumption and prolong the life.
      9) Double screws feed equal materials forcibly.

       

      Extruder model: 

      (The table can be dragged left and right to view)

      ModelInstalled PowerPower ConsumptionOutputSize
      DSE - 6574 kw52 kw100-150 kg/hr17x1.3x2.2(m)
      DSE – 65-IV105   kw75 kw200-260 kg/hr20x1.5x2.2(m)
      DSE - 70105   kw75 kw200-260 kg/hr20x1.5x2.2(m)
    • Flow chart :

      MixingScrew conveyorextrudercore fillingcuttinghoisterdryercooling machinePacking machine


      Twin screw extruder:

      (The table can be dragged left and right to view)

      NameTwin screw extruder
      Capacity100-150kg/h,200-260kg/h
      Power22kw,37kw,
      UsageTo extrude the raw materials and make them to the   required shape and size of the core filling snacks by mould
      Advantage

      1.frequency   controlled

      2.screws can be complete type or combined type, to meet different production   requirement.

      3.The   forced lubrication system can make the working life longer

      4.Self-cleaning,   when stopping, it can be cleaned without disassembling

      5.Big   capacity, working stability


      Dryer : 

      NameDryer
      Typeelectrical, steam, gas fired, diesel fired heating type etc.
      ModelKX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10….
      Capacity100kg/h to 10 ton/h
      Usagethe expanded food go through the "s" passage, to be dried to   increase the self life.
      Advantage

      1. The oven has the compact structure, small occupying, large drying   area, small surface area, slight radiating heat and high thermal efficiency.

      2. The belt and the heat preservation use the stainless steel; it is suitable   for food industry.

      3. The running speed of belt net can be controlled (frequency)

      4. The temperature can be controlled willfully and designed according to   the need.

      5, Grease nipples at the edges of the dryer to lubricate   gears and bearings


      Flavoring machine :

      NameFlavoring machine
      TypeSingle and double flavoring drum
      Capacity100-500kg/h
      Power0.75kw
      UsageTo mix the oil and flavors powder on the surface of the   snacks food, to make different tastes
      Advantage

      1. The inside turning container is very sanitary   because of adopting the stainless steel material. The small roller is used   for the small output whereas the big roller is used for the plentiful output.

      2. we can spray the oil and sprinkle flavoring material   in this roller,we can flavoring products automatically.this roller is easy to   operate it.and easy to clean it after day work.

      3. The roller is 100% 304 stainless steel material .

    • Now

      PLC touch screen control

      Before
      The panel control

      VS

      Control box

      Now

      the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

      Before

      Not a combination screw, a whole screw.

      VS

      Screw

      Now

      the barrel with wear bushing extend the life of the screw,the life is more? than 2 year.

      Before

      no wear bushing,the life is about 1 year.
      ?

      VS

      Barrel

      Our advantage

      Dingrun

      Delta or Siemens(those are offices all over the world)

      Other Extruder Companies

      Poor quallity,without CE or CCC or ULC

      VS

      Inverter

      Dingrun

      Whatever stepper or servo driving
      system Bright uses,all with top quailityand CE&CCC%UCL &UL

      Other Extruder Companies

      Poor quallity,without CE or CCC or ULC

      VS

      Motor

      Dingrun

      World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

      Other Extruder Companies

      Made in China or brand copy,wiring,assembling can not even meet standard of China.

      VS

      Electrical part

      Dingrun

      High flexible shielding cable,working ?between -75℃ to 115℃,95%,shielding scope

      VS

      Wire

      Other Extruder Companies

      Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
      ?

      Dingrun

      World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

      Other Extruder Companies

      Poor quallity,high noise,short lift,low Accuracy

      VS

      Bearing

      Technology Innovation

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