Breakfast cereal corn flakes production line is a fully automatic processing line which is designed and developed from Dingrun company combining with European advanced technology.
Its breakthrough solves various difficult problem compared with domestic equipment, for example: pressing rollers sticking, low capacity of flakes pressing, low shaping rate, poor taste etc. Scientific processing technique can keep cereals nutritional elements.
Reasonable equipments collocation and realizable process control ensure to produce nutritional crispy breakfast cereal corn flakes with various shapes and sizes.
The processing line not only can reduce costs, but also can improves market competitiveness.
The breakfast cereals corn flakes mainly made by breakfast cereals making machine and form very cute ring shape after extrusion. It is a new choice for your breakfast after mixing with milk. Designed as a kind of breakfast cereal, it is crunchy taste and water resisting property make you have something in mouth for chewing, but not hard.
Breakfast cereal corn flakes production line:
Final Product:
Raw Materials:
corn flour, wheat flour, rice flour, and other grains flour etc.
Features of breakfast cereal corn flakes machine line:
1) Simple structure in linear type ,easy in installation and maintation. 2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts. 3) High pressure double crank to control the die opening and closing. 4) Running in a high automatization and intellectualization,no pollution 5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine .
Extruder model:
(The table can be dragged left and right to view)
Model
Installed Power
Power Consumption
Output
Size
DSE - 65
140kw
90kw
100-150 kg/h
39x2.5x3m
DSE - 70
200 kw
110kw
180 - 240 kg/h
45x3x4m
DSE - 85
280kw
200kw
260 - 350 kg/h
48.5x5x4m
Flow chart:
Mixing—screw conveyor—extruder—sifter—air conveyor—flaking machine—air conveyor—dryer—hoister—sifter—hot air baking machine—sugar sprayer—hoister—sugar coating drum—dryer with hoister—cooling machine—Packing machine
Twin screw extruder:
(The table can be dragged left and right to view)
Name
Twin screw extruder
Capacity
100-150kg/h,180-240kg/h,260-350kg/h
Power
22kw,37kw,75kw
Usage
To extrude the raw materials and make them to the required shape and size of the corn flakes breakfast cereal by mould
Advantage
1. frequency controlled
2. screws can be complete type or combined type, to meet different production requirement.
3.The forced lubrication system can make the working life longer
4. Self-cleaning, when stopping, it can be cleaned without disassembling
5. Big capacity, working stability
Dryer:
Name
Dryer
Type
electrical, steam, gas fired, diesel fired heating type etc.
the expanded food go through the "s" passage, to be dried to increase the self life.
Advantage
1. The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency.
2. The belt and the heat preservation use the stainless steel; it is suitable for food industry.
3. The running speed of belt net can be controlled (frequency)
4. The temperature can be controlled willfully and designed according to the need.
5. Grease nipples at the edges of the dryer to lubricate gears and bearings
Flavoring machine:
Name
Flavoring machine
Type
Single and double flavoring drum
Capacity
100-500kg/h
Power
0.75kw
Usage
To mix the oil and flavors powder on the surface of the snacks food, to make different tastes
Advantage
1. The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output.
2. we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work.
3. The roller is 100% 304 stainless steel material .
Now
PLC touch screen control
Before The panel control
VS
Control box
Now
the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw
Before
Not a combination screw, a whole screw.
VS
Screw
Now
the barrel with wear bushing extend the life of the screw,the life is more? than 2 year.
Before
no wear bushing,the life is about 1 year. ?
VS
Barrel
Our advantage
Dingrun
Delta or Siemens(those are offices all over the world)
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
VS
Inverter
Dingrun
Whatever stepper or servo driving system Bright uses,all with top quailityand CE&CCC%UCL &UL
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
VS
Motor
Dingrun
World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI
Other Extruder Companies
Made in China or brand copy,wiring,assembling can not even meet standard of China.
VS
Electrical part
Dingrun
High flexible shielding cable,working ?between -75℃ to 115℃,95%,shielding scope
VS
Wire
Other Extruder Companies
Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily ?
Dingrun
World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise