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    Corn Flakes Machine

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    Quick detail:

    1,Capacity:100kg/h-1ton/h

    2,Certification:CE,SGS,ISO ect.

    3,After-sales service:Engineer on-site service

    4,Warranty:1 year

    5,Brand:  motor Siemens, inverter Delta

    • Breakfast cereal corn flakes machine description: 

      Breakfast cereal corn flakes production line is a fully automatic processing line which is designed and developed from Dingrun company combining with European advanced technology.

      Its breakthrough solves various difficult problem compared with domestic equipment, for example: pressing rollers sticking, low capacity of flakes pressing, low shaping rate, poor taste etc. Scientific processing technique can keep cereals nutritional elements.

      Reasonable equipments collocation and realizable process control ensure to produce nutritional crispy breakfast cereal corn flakes with various shapes and sizes.

      The processing line not only can reduce costs, but also can improves market competitiveness.

      The breakfast cereals corn flakes mainly made by breakfast cereals making machine and form very cute ring shape after extrusion. It is a new choice for your breakfast after mixing with milk. Designed as a kind of breakfast cereal, it is crunchy taste and water resisting property make you have something in mouth for chewing, but not hard.


      Breakfast cereal corn flakes production line:

      Final Product:

       

      Raw Materials:

      corn flour, wheat flour, rice flour, and other grains flour etc.

       

      Features of breakfast cereal corn flakes machine line:

      1) Simple structure in linear type ,easy in installation and maintation. 
      2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts. 
      3) High pressure double crank to control the die opening and closing. 
      4) Running in a high automatization and intellectualization,no pollution 
      5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine .


      Extruder model: 

      (The table can be dragged left and right to view)

      ModelInstalled PowerPower ConsumptionOutputSize
      DSE - 65140kw90kw100-150 kg/h39x2.5x3m
      DSE - 70200 kw110kw180 - 240 kg/h45x3x4m
      DSE - 85280kw200kw260 - 350 kg/h48.5x5x4m
    • Flow chart:

      Mixingscrew conveyorextrudersifterair conveyorflaking machineair conveyordryerhoistersifterhot air baking machinesugar sprayerhoistersugar coating drumdryer with hoistercooling machinePacking machine

      Twin screw extruder:

      (The table can be dragged left and right to view)

      NameTwin screw extruder
      Capacity100-150kg/h,180-240kg/h,260-350kg/h
      Power22kw,37kw,75kw
      UsageTo extrude the raw materials and make them to the required shape and size of the corn flakes breakfast cereal by mould
      Advantage

      1. frequency controlled

      2. screws can be complete type or combined type, to meet different production requirement.

      3.The forced lubrication system can make the working life longer

      4. Self-cleaning, when stopping, it can be cleaned without disassembling

      5. Big capacity, working stability

      Dryer:

      NameDryer
      Typeelectrical, steam, gas fired, diesel fired heating type etc.
      ModelKX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10….
      Capacity100kg/h to 10 ton/h
      Usagethe expanded food go through the "s" passage, to be dried to increase the self life.
      Advantage

      1. The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency.

      2. The belt and the heat preservation use the stainless steel; it is suitable for food industry.

      3. The running speed of belt net can be controlled (frequency)

      4. The temperature can be controlled willfully and designed according to the need.

      5. Grease nipples at the edges of the dryer to lubricate gears and bearings


      Flavoring machine: 

      NameFlavoring machine
      TypeSingle and double flavoring drum
      Capacity100-500kg/h
      Power0.75kw
      UsageTo mix the oil and flavors powder on the surface of the snacks food, to make different tastes
      Advantage

      1. The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output.

      2. we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work.

      3. The roller is 100% 304 stainless steel material .

    • Now

      PLC touch screen control

      Before
      The panel control

      VS

      Control box

      Now

      the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

      Before

      Not a combination screw, a whole screw.

      VS

      Screw

      Now

      the barrel with wear bushing extend the life of the screw,the life is more? than 2 year.

      Before

      no wear bushing,the life is about 1 year.
      ?

      VS

      Barrel

      Our advantage

      Dingrun

      Delta or Siemens(those are offices all over the world)

      Other Extruder Companies

      Poor quallity,without CE or CCC or ULC

      VS

      Inverter

      Dingrun

      Whatever stepper or servo driving
      system Bright uses,all with top quailityand CE&CCC%UCL &UL

      Other Extruder Companies

      Poor quallity,without CE or CCC or ULC

      VS

      Motor

      Dingrun

      World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

      Other Extruder Companies

      Made in China or brand copy,wiring,assembling can not even meet standard of China.

      VS

      Electrical part

      Dingrun

      High flexible shielding cable,working ?between -75℃ to 115℃,95%,shielding scope

      VS

      Wire

      Other Extruder Companies

      Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
      ?

      Dingrun

      World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

      Other Extruder Companies

      Poor quallity,high noise,short lift,low Accuracy

      VS

      Bearing

      Technology Innovation

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