Nutritional powder production line uses rice, corn, beans and all kinds of grains as raw materials. Through extruding, inflating, drying, crushing and mixing, it could produce many kinds of nutrition powder, such as baby rice powder, sesame paste, beans powder and so on. This line could finish all the process automatically from the feeding to the end. It has features of easy operation, no leak of powder dust, sanitation, energy-saving and adding all kinds of raw materials and nutriment easily. In the production process, various microelements can be added according to the formula to enrich the product variety.
1. Simple structure in linear type ,easy in installation, maintation, cover small area.
2. Adopting advanced world famous brand components(Siemens / Omron / Samsung, etc) in electric parts and operation parts.
3. By selecting different molds and Screen mesh, to produce different particle size product types
4. Running in a high automatization and intellectualization,no pollution
5. The twin-screw equipment has self-cleaning function and can be self-cleaning without disassembly,Reduce labor intensity.
6. Feeding,main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption. 7. Screw is made of alloy steel with long life.Segmental assembled screws are applied to more kinds of materials and products 8. Automatic lubrication system can lower down power consumption and prolong the life.
9. All equipments are made of stainless steel, ensure the clean and sanitary feed.
10 .Higher and lower configuration for various demands ,the whole production process needs 1-3 people to operate, saving labor cost and reducing labor intensity.
11.In the production process, multi vitamins and microelements are added to increase the variety of products.
Extruder Model:
(The table can be dragged left and right to view)
Model
Installed Power
Power Consumption
Production Capacity
Dimension
DSE - 65
72 kw
50 kw
140 - 160 kg/h
14 x 2 x 4 m
DSE - 70
92 kw
65 kw
240 - 260 kg/h
14 x 2 x 4 m
DSE - 85
108 kw
75 kw
500 - 600 kg/h
21 x 2 x 4 m
Flow chart:
Mixer—screw conveyer—extruder—air conveyer—dryer—air conveyer—Milling Set
Twin Screw Extruder machine:
(The table can be dragged left and right to view)
Name
Twin Screw Extruder machine
Power
22kw,37kw,75kw...
capacity
100kg/h,250kg/h,500kg/h...
Use
By puff and extruding process toMake the materials mature and full extrusion
Advantage:
1.304 stainless steel food touch and protect plate, more durable, stable.
2.Equipped with heating and cooling system to precisely control the expansion temperature and improve product quality
3.Three separate inverter for main motor,cutting motor and feeding motor, to control the motor speed easily.
4.twin screw extruder, more powerful and high extrusion degree.
5.screws can be complete type or combined type, to meet different production requirement.
6.The forced lubrication system can make the working life longer
7. Self-cleaning, when stopping, it can be cleaned without disassembling
8.wide capacity range for choosing
9. Adopting advanced world famous brand components(Siemens / Omron / Samsung, etc) in electric parts and operation parts.
Dryer:
Name
Dryer
type
electrical, steam, gas fired, diesel fired heating type etc.
By heating power to make the nutritional powder dry efficiently
Advantage:
1.Gas dryer, Fuel and gas are used as heat source,Low electricity consuming and high heating efficiency
2.Electric dryer,Low cost, environmental protection, high drying efficiency.
3. Effectively solve the bulking fish feed pellet drying problems, particles reach the ideal water resistance, improve grain appearance quality, Extended shelf life.
4. Material contact surface is stainless steel, safe and reliable
5.internal circulating hot air system, low energy consumption , high quality
6. Adopt hot air circulation bi-direction cross flow method, equipped with moisture removing fan, the wind direction forcibly penetrate and materials from top to bottom and the hot air discharges the materials moisture.
7. The belt and the heat preservation use the stainless steel; it is suitable for feed industry.
8.The running speed of belt net can be controlled (frequency)
Milling Set:
Name
Milling Set
Power
18.5kw,37kw etc.
capacity
100-1000kg/h
Use
To mill the materials into powder
Advantage:
1. total 304 stainless steel shell body
2. Powerfully and high efficiency
3. Adjustable mesh number
Now
PLC touch screen control
Before The panel control
VS
Control box
Now
the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw
Before
Not a combination screw, a whole screw.
VS
Screw
Now
the barrel with wear bushing extend the life of the screw,the life is more? than 2 year.
Before
no wear bushing,the life is about 1 year. ?
VS
Barrel
Our advantage
Dingrun
Delta or Siemens(those are offices all over the world)
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
VS
Inverter
Dingrun
Whatever stepper or servo driving system Bright uses,all with top quailityand CE&CCC%UCL &UL
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
VS
Motor
Dingrun
World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI
Other Extruder Companies
Made in China or brand copy,wiring,assembling can not even meet standard of China.
VS
Electrical part
Dingrun
High flexible shielding cable,working ?between -75℃ to 115℃,95%,shielding scope
VS
Wire
Other Extruder Companies
Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily ?
Dingrun
World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise