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    Puff Snacks Machine

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    Quick detail:

    1,Capacity:100kg/h-1ton/h

    2,Certification:CE,SGS,ISO ect.

    3,After-sales service:Engineer on-site service

    4,Warranty:1 year

    5,Brand:  motor Siemens, inverter Delta

    • Puff snack food machine description: 

      Puff snack food processing line takes corn flour, rice flour, corn grits or millet, etc as raw materials for production. We can generalize the puff snack foods production with "Low cost, high profits". This processing line can be used for the production all kinds of puff snacks, we will design the moulds with novel shapes according to customers’ specific requirement on the shapes of their aimed products.

      The production line is from feeding materials, extruding,Forming,Filling and cutting, drying, oil spraying to finished products are done once time fully automatically. The production line has following features: many models, flexible equipment configuration, wide range of raw materials, a wide variety of final products, and simple operation. By changing the mold and production process, it can produce core filling snacks, puffed rice crackers, wheat braised, nutritious breakfast, crispy rice and other foods etc, suitable for various food manufacturers.

      Our snacks machines are researched, developed and manufactured based on international advanced technology and our long term abundant experience. With the exquisite craft, stable performance and the reliable quality, our machines are salable in the world.

      Puff snack food production line:

      Production  video:

      Final Product:

       

      Raw Materials:

      corn flour, wheat flour, rice flour, and other grains flour etc.

       

      Features of puff snack food machine line:

      1) Simple structure in linear type ,easy in installation, maintain, cover small area.(The minimum area is about 50 square meters, please contact our sales staff for details.) 

      2) Adopting advanced world famous brand components in electric parts and operation parts(Siemens, Omron, Schneider, etc.). Can meet the customization needs of different types of customers.

      3) Accept various raw materials,( Increase the crispiness of the product,)

      4) Running in a high automatization and intellectualization,no pollution. Conducive to improving work efficiency.

      5) Higher configuration(PLC control is easy to operate, combined screw is easy to replace and adjustment)- and lower configuration, for various demands 

      6) Feeding,main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.
      7) Screw is made of alloy steel with long life.Segmental assembled screws are applied to more kinds of materials and products(artificial rice,pasta,ect.) The company upgrades the quality of the machine screw, which increases the screw life, which is as long as 3 years to 5 years, and reduces the replacement cost of production enterprises.
      8) Automatic lubrication system can lower down power consumption and prolong the life.
      9) Double screws feed equal materials forcibly.

       

      Extruder model: 

      (The table can be dragged left and right to view)

      ModelInstalled PowerPower ConsumptionOutputSize
      DSE - 6574 kw52 kw100-150 kg/hr17x1.3x2.2(m)
      DSE - 70105   kw75 kw200-260 kg/hr20x1.5x2.2(m)
      DSE - 85205kw150 kw350-500kg/hr30x1.5x2.6(m)
    • Flow chart:

      Mixingscrew conveyerextruderair conveyerdryerHoisterflavoringcooling machinePacking machine


      Twin screw extruder:

      (The table can be dragged left and right to view)

      NameTwin screw extruder
      Capacity100-150kg/h,200-250kg/h,350-500kg/h
      Power22kw,37kw,75kw
      UsageTo extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by different shapes of moulds.
      Advantage

      1. frequency controlled

      2. screws can be complete type or combined type, to meet different production requirement.

      3.The forced lubrication system can make the working life longer

      4. Self-cleaning, when stopping, it can be cleaned without disassembling

      5. Big capacity, working stability


      Dryer:

      NameDryer
      Typeelectrical, steam, gas fired, diesel fired heating type etc.
      ModelKX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10….
      Capacity100kg/h to 10 ton/h
      Usagethe expanded food go through the "s" passage, to be dried to increase the self life.
      Advantage

      1. The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency.

      2. The belt and the heat preservation use the stainless steel; it is suitable for food industry.

      3. The running speed of belt net can be controlled (frequency)

      4. The temperature can be controlled willfully and designed according to the need.

      5. Grease nipples at the edges of the dryer to lubricate gears and bearings


      Flavoring machine:

      NameFlavoring machine
      TypeSingle and double flavoring drum
      Capacity100-500kg/h
      Power0.75kw
      UsageTo mix the oil and flavors powder on the surface of the snacks food, to make different tastes
      Advantage

      1. The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output.

      2. we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work.

      3. The roller is 100% 304 stainless steel material .

    • Now

      PLC touch screen control

      Before
      The panel control

      VS

      Control box

      Now

      the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

      Before

      Not a combination screw, a whole screw.

      VS

      Screw

      Now

      the barrel with wear bushing extend the life of the screw,the life is more? than 2 year.

      Before

      no wear bushing,the life is about 1 year.
      ?

      VS

      Barrel

      Our advantage

      Dingrun

      Delta or Siemens(those are offices all over the world)

      Other Extruder Companies

      Poor quallity,without CE or CCC or ULC

      VS

      Inverter

      Dingrun

      Whatever stepper or servo driving
      system Bright uses,all with top quailityand CE&CCC%UCL &UL

      Other Extruder Companies

      Poor quallity,without CE or CCC or ULC

      VS

      Motor

      Dingrun

      World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

      Other Extruder Companies

      Made in China or brand copy,wiring,assembling can not even meet standard of China.

      VS

      Electrical part

      Dingrun

      High flexible shielding cable,working ?between -75℃ to 115℃,95%,shielding scope

      VS

      Wire

      Other Extruder Companies

      Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
      ?

      Dingrun

      World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

      Other Extruder Companies

      Poor quallity,high noise,short lift,low Accuracy

      VS

      Bearing

      Technology Innovation

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